Stainless
Steel Versus Carbon Steel Tools
by Marty Weiser
Introduction
Many beginners, and experienced bonsai practitioners as well,
are often
in a dilemma when it comes time to decide between carbon steel (black)
tools or the usually more expensive shiny stainless steel tools.
I have always maintained that it is better and more
economical
to buy higher quality carbon steel tools than equally or more expensive
stainless tools. But the debate will always rage on.
Marty Weiser, a metallurgist and bonsai practitioner, offers the
following discussion of the differences between stainless and carbon
steels to help you make up your own mind.
BW
What is Stainless Steel?
Generally
stainless steel (SS) is made by adding at least 10% chromium (Cr) to
iron. The SS then forms a chrome sesquioxide based surface oxide that
sticks to the SS and prevents further corrosion. This locks the
material into the ferrite phase which is body centered cubic (BCC) and
is moderately strong and not terribly ductile.
Nickel (Ni) is often added to SS to convert the structure to
the
much more ductile austenite phase and to add resistance to high
temperature oxidation. One of the most common grades of SS contains 18%
Cr and 8% Ni and is used in everything from industrial piping to spoons
and forks. In the US this is known as type 303 or 304 SS.
The
Role of Carbon in Steel
Carbon is often added to steel to increase its hardness. Adding as
little as 0.5% carbon can make a huge difference in the hardness of the
steel. However, the increased hardness comes with a disadvantage -it is
much less ductile. Careful control of the heat treatment allows one to
control the trade off between hardness and ductility - but if you make
a mistake you can end up with a blade that won't hold an edge or one
that shatters if you drop it. Very high quality Japanese steel tools
often laminate a piece of high ductility, low carbon steel to a thin
layer of low ductility, high
carbon steel to give a blade with a hard cutting edge and a reasonably
ductile body.
Cast irons listed as having 2 to 5% carbon are generally too
brittle to make good cutting tools. However, they do make wonderful
machine tools since they are extremely dimensionally stable.
Problems with Carbon in Stainless Steel
However,
we were discussing SS. If you look up the definition of steel you will
find something along the lines of "an iron alloy containing more than
0.1% carbon". If you look up the composition of most SS you will find
that the carbon content is limited to less than 0.1%. Therefore, SS is
technically not a steel. Why is the carbon content of SS limited? Well,
if you mess up the heat treatment the carbon likes to combine with the
Cr to form chromium carbide which has the formula Cr23C6.
This compound forms along the grain boundaries (not defined here) and
robs the regions along the grain boundaries of Cr. However, Cr was
added to the material to make it corrosion resistant so if you remove
it the SS is no longer stainless. That is why the carbon concentration
of SS is limited.
So SS does not contain much carbon to make sure that it
remains
stainless. What is the result? Well carbon is responsible for making
steels hard so they hold a really nice cutting edge. Therefore, SS is
is not very hard and makes lousy cutting tools. Well not really.
Metallurgists figured that a metal that was both stainless and held a
decent cutting edge would be great so they developed some SS that held
a fairly good cutting edge. In the US these are the 400 series SS. The
key is that through careful control of the composition and heat
treatment you can create a metal that is a good compromise between
corrosion resistance and hardness. However, it you make a mistake in
either one you end up with a material that is too hard (brittle) or too
soft (won't hold and edge). Generally cheap SS tools such as knives err
on the side of too soft while high quality tools generally are right on
or err on the side of too hard.
And
finally
In summary, SS is a misnomer (it is neither a steel nor completely
stainless). Good SS bonsai tools are expensive because they are
difficult to make. I suggest that good quality carbon-steel tools will
hold a better edge and last as long or longer than much higher priced
SS tools.
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